MJF180 ODF Film Cutting and Packaging Machine – High-Speed Precision Cutting and Sealing Equipment

The MJF180 ODF Film Cutting and Packaging Machine is developed by Huanghai Pharmaceutical Instruments — founded by the core team of China's National Pharmaceutical Engineering Research Center (NPERC) and backed by 97+ registered patents. Trusted by pharmaceutical manufacturers in 30+ countries for its capability to process 11,900 oral dissolving films (ODF) per hour.

Customizable Film Cutting and Sealing System for ODF or Transdermal Patches

 

MJF180 ODF Film Cutting and Packaging Machine

The MJF180 ODF Machine is specially designed for cutting and packaging oral dissolvable films. It supports fast, precise cutting with edge-sealing technology, perfect for ODF, OTF, CBD strips, and vitamin films.

The MJF180 is a versatile cutting and packaging machine designed to handle Oral Dissolving Films (ODF) or solvent-based transdermal patches with precision and efficiency. This machine provides customizable solutions to meet the specific requirements of either ODF or transdermal patch production. Its advanced capabilities include precise cutting, aluminum-plastic composite sealing, and high-speed operation, making it an ideal choice for pharmaceutical manufacturers scaling up their production.

Two Generations, Tailored to Your Production Needs

The MJF180 is now available in two distinct configurations to match your throughput and budget requirements:

 

Generation 1 (Standard): Continuous Rotary Sealing

- Technology: Rotary Heat Sealing Rollers

- Mechanism: Uses a pair of continuously heated rotating rollers to seal pouch edges as the film passes through.

- Best For: Entry-to-medium level production where cost-efficiency and stability are priorities.

- Speed: 40 cuts/min

 

Generation 2 (High-Speed): On-Demand Heat Sealing

- Technology: On-Demand Heat Sealing (Smart Intermittent)

- Mechanism: Advanced sealing jaws activate only when precise sealing is required — synchronized perfectly with the cutting action.

- Benefits: Precision, Energy Efficiency, and High Throughput.

- Speed: 100 cuts/min

 

 

The MJF180 seamlessly integrates with other production models in the same series, ensuring a smooth transition from coating to packaging without the need for reformulating drug compounds. It is suitable for medium to large-scale production environments, ensuring reliability, accuracy, and compliance with international standards.

 

Key Features

     •      Smart Sealing Options: Choose between Rotary Heat Sealing (Gen 1) for standard needs or On-Demand Heat Sealing (Gen 2) for high-speed precision.

     1.      Customizable Functionality: Configurable for cutting and packaging Oral Dissolving Films (ODF) or transdermal patches, offering flexibility to cater to specific production needs.

     2.      High-Precision Cutting: Advanced cutting technology with an adjustable length range of 13–35 mm and an accuracy of ±0.1 mm ensures consistent results and minimal waste.

     3.      Seamless Integration: Designed to integrate seamlessly with upstream coating machines, supporting efficient workflows without requiring drug formulation adjustments.

     4.      Aluminum-Plastic Sealing: Equipped with a reliable heat-sealing mechanism for aluminum-plastic composite films, ensuring airtight and secure packaging.

     5.      Enhanced Production Efficiency: Capable of operating at speeds of 0.5–3 m/min, optimized for medium to large-scale manufacturing while maintaining product quality.

     6.      Compact and Durable Design: A space-efficient footprint combined with robust construction ensures long-term durability and suitability for high-demand production environments.

     7.      User-Friendly Interface: Features an intuitive HMI touchscreen control for simplified operation, parameter adjustment, and real-time monitoring.

     8.      Regulatory Compliance: Built to comply with cGMP and 21 CFR Part 11 standards, ensuring data integrity, traceability, and adherence to pharmaceutical manufacturing regulations.

     9.      Energy Efficiency: Powered by a high-performance system with a maximum power consumption of 10 kW, reducing operational costs.

 

Technical Parameters

 

l   Cutting Length    13–35 mm

l   Cutting Accuracy      ±0.1 mm

l   Operating Speed       0.5–3 m/min

l   Heat-Sealing Temp    Room Temp–180°C

l   Compressed Air  0.5–0.8 MPa

l   Power Supply       3×220/380V 50Hz

l   Maximum Power 10 kW

l   Dimensions   5200 × 1450 × 2000 mm (L×W×H)

 

 

FAQ - MJF180 ODF Machine

Q: What types of film can the MJF180 machine cut and package?
A: It supports various oral dissolvable film materials like PVA, HPMC, and more.

Q: Can this machine handle CBD or vitamin strips?
A: Yes, the MJF180 is suitable for packaging CBD, OTC, and nutraceutical film strips.

Q: What is the cutting precision and speed?
A: The machine achieves ±0.2mm precision with a working speed up to 10 meters per minute.

Q: Does the machine support customized pouch sizes?
A: Yes, we support flexible pouch sizes and sealing configurations.

💡 Huanghai Exclusive Technology: Features our patented hot-air drying system (Patent No. CN201668734U) ensuring uniform bottom-up heating and maximizing yield.

🛡️ Safety Standard: Engineered to meet Class I Div 1 / ATEX explosion-proof standards, ensuring safe handling of volatile transdermal solvents.

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Frequently Asked Questions

Q: What is the difference between an ODF film and a transdermal patch?

A: Oral Dissolving Films (ODF) are placed on or under the tongue and dissolve within seconds to minutes, delivering APIs directly through the oral mucosa or via swallowing. Transdermal patches adhere to the skin and deliver APIs through the dermal layers into systemic circulation over hours to days. Despite different delivery routes, both are manufactured using similar solvent-cast film coating processes. Huanghai's MJ150 ODF machine supports both applications on a single platform with approximately 2 working days of changeover time.

Q: What production output can I expect from a Huanghai ODF machine?

A: The MJ150 produces 20,000 films/hour at commercial scale. The MJ150-L targets R&D and pilot production at 8,000–10,000 films/hour. For fully integrated lines, pair either machine with the MJF180 automatic cutting and packaging system (11,900 films/hr) or the more affordable EZ320 (9,000 films/hr). A complete MJ150 + MJF180 line can produce over 150 million finished pouches annually on a single-shift basis. Contact us for pricing and configuration details.

Q: What drying technology does Huanghai use for ODF production?

A: Huanghai uses patented gradient hot-air drying (Patent CN201668734U), which applies a smooth progressive temperature drop rather than stepwise oven zones used by competitors. This results in more uniform film thickness, reduced edge curl, and better API distribution across the film web. An optional far-infrared heating module adds 20–30% drying efficiency for solvent-based formulations. This patented drying system is one of the key technical advantages that justifies Huanghai's position as the preferred ODF equipment supplier to Sinopharm, Shanghai Pharma, and Fosun Pharma.

Q: What are the GMP requirements for ODF production equipment?

A: ODF manufacturing equipment must comply with cGMP (21 CFR Parts 210/211) for US market products, and equivalent standards (EU GMP Annex 1, ChGMP) for other markets. Key requirements: material contact surfaces must be 316L stainless steel or equivalent; CIP/SIP capability or documented cleaning validation; data integrity controls meeting ALCOA+ principles (audit trails, access control). Huanghai ODF machines meet these standards—all product contact surfaces use pharmaceutical-grade materials, and the control system includes operator access logs and parameter change records. Request our GMP compliance documentation.

Q: Can Huanghai machines produce stripe-coated or multi-formula ODF films?

A: Yes. Huanghai holds a patent for multi-formula stripe coating (Patent CN117323228A), enabling two different API formulations to be applied side-by-side in a single coating pass. This eliminates the need for multiple coating/drying cycles when producing combination-drug ODF products. Competitors require manual multi-layer coating with drying intervals between each formula. This capability is particularly valuable for fixed-dose combination products (e.g., dual-API ODFs for cardiovascular or CNS indications) where coating efficiency directly impacts production economics.