MJ150-L ODF Film Coating Machine - Precision Coating & Film Formation

Pharmaceutical Film Manufacturing Solutions

MJ150-L ODF Film Coating Machine

Pilot-Scale Film Coating System for Medium-Scale Production

The MJ150-L is specifically designed for pilot-scale operations and medium-scale production of Oral Dissolving Films (ODF) or solvent-based transdermal patches. This model is ideal for pharmaceutical companies, CROs, and CDMOs looking to scale up their production processes. With consistent alignment to industrial-scale systems, the MJ150-L ensures seamless transition from pilot to large-scale production without the need to adjust drug formulations. Equipped with advanced multi-compound coating technology, it provides superior flexibility, high efficiency, and precise control, catering to complex drug delivery systems.

Key Features

        1.    Pilot-to-Scale Transition: Engineered to replicate industrial-scale production processes, enabling a smooth transition from pilot trials to full-scale manufacturing without reconfiguring formulations.

        2.    Customizable Coating Functions: Configurable for either Oral Dissolving Films (ODF) or solvent-based transdermal patches, adapting to the unique needs of pharmaceutical formulations.

        3.    Multi-Compound Coating Technology: Patented technology for efficient and accurate multi-compound drug coating, outpacing traditional single-compound systems and enhancing flexibility.

        4.    Compact Design, High Performance: The optimized footprint and high energy efficiency make the MJ150-L a cost-effective solution for medium-scale operations.

        5.    Advanced Control Systems: Features intelligent parameter settings for drying, coating speed, and airflows to guarantee precision and consistency in production.

        6.    Compliance & Quality Standards: Designed to meet cGMP, 21 CFR Part 11, and other international standards, ensuring traceability and data integrity.

        7.    Flexible Coating & Drying Options: Adjustable slot-die coating and drying temperatures up to 120°C to accommodate a wide range of drug formulations and substrate materials.

        8.    Enhanced Efficiency: Integrated with state-of-the-art systems for coating, drying, and cutting, achieving superior productivity and minimizing waste.

        9.    User-Friendly Interface: Equipped with an intuitive HMI touchscreen control for seamless operation and real-time monitoring.

        10.  Durable Build: Robust components for reliable performance, capable of operating continuously under demanding production environments.

        11.  Compact Size: Designed for medium-scale production, the machine fits easily into existing production lines while maintaining high output efficiency.

Parameter Specification

l   Coating Width     130 mm

l   Coating Thickness      0.1–2 mm

l   Coating Speed   0.2–3 m/min

l   Drying Path  2.5 m

l   Drying Temperature   Room Temp–120°C

l   Compressed Air  0.5–0.8 MPa

l   Airflow Speed      1–12 m/s

l   Power Supply       3x220/380V, 50Hz

l   Maximum Power 15 kW

l   Dimensions   2200 × 1400 × 2150 mm (L×W×H)