Solutions -End-to-End Manufacturing Solutions for ODF, Patches, and Tablets
End-to-End Manufacturing Solutions for ODF, Patches, and Tablets
Tailored solutions for efficient production of ODF (Oral Dissolving Films) and solvent-based transdermal patches. Whether you are looking for small-scale research, pilot-scale production, or large-scale manufacturing, we have the right solution for your business needs.
How It Works: Unlock Your Production Potential
We kindly invite you to share your production goals so that we can better understand your specific pharmaceutical formulas and production requirements. To assist us in tailoring the best solution for you, please provide:
• Factory Layout: A floor plan to help us optimize equipment placement and streamline workflow.
• Product Specifications: Drawings or dimensions of your product or packaging to ensure precise equipment design.
• Production Goals: Your desired capacity and technical requirements to guide our recommendations.
ü Formula Testing
Our fully equipped formulation lab is designed to support clients in testing and refining their pharmaceutical formulas. Whether you wish to mix your materials directly in our lab or work with pre-prepared formulations sent by your team, we provide a comprehensive testing environment.
• We utilize industry-standard instruments and a variety of excipients to simulate real production conditions.
• Your formulations are tested on our pharmaceutical machinery to evaluate performance, efficiency, and compatibility with our equipment.
• All testing data is securely recorded for future analysis, ensuring traceability and continuous improvement.
ü Formula Optimization
Drawing from years of expertise in pharmaceutical manufacturing, our team provides actionable recommendations based on the test results:
• Enhance the stability and consistency of your formulations.
• Improve the quality and yield of your final product.
• Customize the process to meet regulatory standards and specific production goals.
We provide tailored manufacturing process and equipment solutions for your pharmaceutical production needs, specializing in three categories:
ü ODF (Oral Disintegrating Films)
We deliver end-to-end production line solutions for oral disintegrating films, from emulsification to packaging. Our recommendations are fully customized based on your finalized formula, production capacity, and product specifications. The ODF production line typically includes:
• Emulsification: Preparation of film-forming solutions to ensure uniformity.
• Film Production: Coating and drying processes to create high-quality films.
• Film Packaging: Precision cutting and sealing for optimal presentation.
• Cartoning: Automated packaging to improve efficiency.
To address specialized requirements, we offer custom machine designs that maximize production efficiency and ensure compatibility with your product’s unique needs.
ü 2. Solvent-Based Transdermal Patches
For clients manufacturing transdermal patches, we design streamlined production processes that ensure precise coating, drying, and packaging. Our solutions are tailored to meet the specific needs of transdermal drug delivery systems, addressing challenges such as:
• Uniform coating to ensure even drug distribution.
• Compatibility with adhesive layers and backing materials.
• Efficient drying systems that maintain adhesive properties.
• Packaging solutions to preserve product quality and usability.
Customizable options are available to adapt to various patch sizes, shapes, and therapeutic applications.
ü 3. Sustained-Release Tablets with Laser Drilling
For pharmaceutical companies specializing in sustained-release tablets, we provide laser drilling and inspection systems to enhance product performance and compliance. Our laser systems are capable of:
• Precise micropore drilling for controlled drug release.
• Real-time monitoring and adjustment to ensure consistency.
• Automated inspection for defect-free production.
By integrating laser technology with sustained-release formulations, we enable clients to achieve superior product quality and patient satisfaction.
Creating an efficient and compliant manufacturing plant layout is essential for smooth operations and optimal productivity. In this step, we provide a comprehensive design plan that includes factory layout, purification systems, water treatment systems, and construction execution.
ü Factory Layout
We design a tailored factory layout that optimizes equipment placement and workflow, ensuring seamless production processes. Our design considers:
• Space Utilization: Maximizing efficiency within available space.
• Workflow Optimization: Minimizing production bottlenecks.
• Compliance Standards: Meeting GMP and international regulatory requirements.
ü Purification System
Our purification system designs ensure a clean and sterile production environment, critical for pharmaceutical manufacturing. The system covers:
• Air Purification: Implementing HEPA filters and airlocks to maintain cleanroom standards.
• Environmental Monitoring: Ensuring temperature, humidity, and particulate levels meet specifications.
• Custom Solutions: Adapting purification systems to the specific needs of your products and facility.
ü Water Treatment System
We integrate state-of-the-art water treatment systems to meet the stringent requirements of pharmaceutical production. Our solutions include:
• Purified Water Generation: Using reverse osmosis and deionization to produce pharmaceutical-grade water.
• Water for Injection (WFI): Ensuring water quality for sensitive processes.
• Distribution System: Designing efficient piping systems to deliver water to critical points.
ü Construction Execution
We offer support and guidance during the construction phase to bring your manufacturing plant to life. Our team collaborates with contractors and ensures:
• Accurate Implementation: Adhering to the approved layout and specifications.
• Project Management: Monitoring timelines, budgets, and quality standards.
• Validation Support: Assisting with equipment installation, qualification, and operational readiness.
Ensuring your manufacturing line operates seamlessly and your team is fully equipped to maintain efficiency is our priority. In this step, we provide hands-on support for on-site installation, commissioning, and training.
ü Equipment Installation
Our expert technicians ensure the proper installation of all equipment in your facility.
• On-Site Supervision: Professional guidance for precise placement and alignment.
• Safety Checks: Ensuring equipment meets all safety standards before operation.
• Integration Testing: Verifying compatibility between machines and systems.
ü Equipment Commissioning
We conduct rigorous testing to ensure the equipment performs optimally under real-world conditions.
• Performance Verification: Testing production speed, accuracy, and stability.
• System Calibration: Fine-tuning equipment to meet your specific product and process requirements.
• Trial Runs: Running test batches to validate production processes.
ü Staff Training
Empowering your team is key to long-term success. We provide comprehensive training programs tailored to your staff’s needs.
• Hands-On Training: Teaching operators how to run, monitor, and troubleshoot equipment.
• Maintenance Guidance: Educating staff on routine maintenance to ensure longevity and reliability.
• Custom Manuals: Providing operation and maintenance guides specific to your equipment.
ü Remote Assistance:
Our expert team provides remote support for operational guidance, troubleshooting, and addressing any technical queries. With advanced diagnostic tools, we ensure prompt and efficient resolution of issues.
ü Technical Troubleshooting:
In the event of operational challenges, our dedicated support team offers technical solutions to minimize downtime and ensure your production line continues running smoothly.
ü Warranty Services:
All our equipment comes with a comprehensive warranty. During the warranty period, we provide free repair or replacement of defective parts to ensure your equipment performs at its best.
ü Periodic Maintenance Plans:
To extend the lifespan of your machinery, we offer scheduled maintenance plans tailored to your equipment. Regular inspections and servicing help maintain optimal performance and prevent unexpected disruptions.
ü Training Updates:
As new features or updates are introduced, we provide ongoing training to keep your team equipped with the latest operational knowledge.
ü Spare Parts Supply:
We maintain an inventory of essential spare parts, ensuring prompt delivery to reduce downtime and keep your production line operating seamlessly.
ü Continued Optimization:
Our support doesn’t end with installation. We offer ongoing consultation to help optimize your production processes, enhance efficiency, and adapt to any changes in your manufacturing requirements.
