Solutions -End-to-End Manufacturing Solutions for ODF, Patches, and Tablets
Tailored solutions for efficient production of ODF (Oral Dissolving Films) and solvent-based transdermal patches. Whether you are looking for small-scale research, pilot-scale production, or large-scale manufacturing, we have the right solution for your business needs.
How It Works: Unlock Your Production Potential
We kindly invite you to share your production goals so that we can better understand your specific pharmaceutical formulas and production requirements. To assist us in tailoring the best solution for you, please provide:
- Factory Layout: A floor plan to help us optimize equipment placement and streamline workflow.
- Product Specifications: Drawings or dimensions of your product or packaging to ensure precise equipment design.
- Production Goals: Your desired capacity and technical requirements to guide our recommendations.
Formula Testing
- We utilize industry-standard instruments and a variety of excipients to simulate real production conditions.
- Your formulations are tested on our pharmaceutical machinery to evaluate performance, efficiency, and compatibility with our equipment.
- All testing data is securely recorded for future analysis, ensuring traceability and continuous improvement.
Formula Optimization
- Enhance the stability and consistency of your formulations.
- Improve the quality and yield of your final product.
- Customize the process to meet regulatory standards and specific production goals.
Manufacturing Solutions by Category
ODF (Oral Disintegrating Films)
End-to-end solutions for oral disintegrating films, from emulsification to packaging, based on your finalized formula, production capacity, and product specs:
- Emulsification
- Film Production
- Film Packaging
- Cartoning
Solvent-Based Transdermal Patches
We design streamlined production processes addressing challenges in drug distribution, coating, and drying:
- Uniform coating
- Adhesive layer compatibility
- Drying systems
- Secure packaging
Sustained-Release Tablets with Laser Drilling
Laser drilling and inspection systems for sustained-release tablets:
- Micropore drilling for controlled drug release
- Real-time monitoring and adjustment
- Automated inspection systems
Plant Layout & Facility Engineering
Factory Layout
- Optimized space utilization
- Workflow streamlining
- Compliance with GMP and international standards
Purification System
- HEPA filters and airlocks
- Environmental monitoring
- Customized for your product and facility
Water Treatment System
- PURIFIED Water: RO & DI tech
- WFI generation
- Optimized distribution systems
Construction Execution
- Accurate buildout supervision
- Timeline & quality control
- Validation support
Installation, Commissioning & Training
Equipment Installation
- On-site supervision & safety checks
- Integration testing
Equipment Commissioning
- Performance verification & calibration
- Trial batch validation
Staff Training
- Hands-on operator training
- Maintenance education
- Custom manuals provided
After-Sales Support
- Remote assistance & technical troubleshooting
- Warranty service with free parts replacement
- Periodic maintenance plans
- Training updates for new features
- Spare parts inventory with fast shipping
- Continued process optimization consultation
Ready to Transform Your Production Line?
Contact us today to learn how we can help you build a more efficient and compliant manufacturing system.
Frequently Asked Questions
What is the difference between an ODF film and a transdermal patch?
Oral dissolving films (ODF) dissolve on or under the tongue within seconds to minutes; transdermal patches stick to the skin and release the API over hours to days. Both are made by solvent-cast film coating, and the MJ Pro coating platform can be built for either — the application is set before the machine is manufactured.
What output can I expect from Huanghai ODF machines?
MJ150-RD about 1,200 films per hour for formulation screening; MJ150-Lab 8,000–10,000 films per hour for pilot and clinical batches; MJ150 about 30,000 films per hour (Gen I) for commercial production. For packaging, the MJ180 cuts and packs about 11,900 films per hour (Gen I); the EZ320 (about 9,000 films per hour) is for food-grade films only.
What drying technology is used?
The MJ150 production line uses a hot-air parallel-flow drying tunnel based on Academician Hou Huimin's patent CN201668734U. The MJ150-RD and MJ150-Lab use oven drying.
Can Huanghai machines coat multi-formula (striped) films?
Yes. Huanghai's patent CN117323228A covers stripe coating that applies two formulations side by side in one pass, useful for fixed-dose combination films.
Quarterly ODF Technical Newsletter
ODF formulation, scale-up and equipment notes — once a quarter.