How to choose a laser drilling system for osmotic tablets
Osmotic-pump controlled-release tablets release the drug through a laser-drilled orifice in the coating, so hole position and depth control the release. The Olando K3-2 from Huanghai Pharmaceutical Instruments drills blind or through holes at up to 120,000 tablets per hour, with ±0.1 mm accuracy and ±0.05 mm hole-depth consistency, on round and bilayer tablets of 6–20 mm diameter. Its design builds on Academician Hou Huimin's foundational osmotic-tablet laser-drilling patent CN2642449Y.
Model comparison
| Module | Function |
|---|---|
| Olando K3-2 drilling unit | Single- or dual-aperture laser drilling, up to 120,000 tablets per hour |
| Vision inspection | Dual-station closed-loop inspection with real-time rejection |
| Dust extraction | Dust extraction and cleanroom-compatible handling |
| Batch management | Batch records with MES/ERP interface; Siemens PLC and electrical components |
| Validation and training | Validation documentation and operator training |
How to choose
- Tablet geometry: round and bilayer tablets of 6–20 mm diameter.
- Hole type: blind holes or through holes, with ±0.1 mm accuracy and ±0.05 mm hole-depth consistency.
- Output: up to 120,000 tablets per hour per system; for larger volumes, plan several identical lines.
- Quality control: dual-station closed-loop vision inspection rejects defective tablets in real time.
- Data integrity: batch management with MES/ERP interface, designed to support 21 CFR Part 11 compliance.
Pharmacopoeia and compliance
Designed for cGMP production and to support 21 CFR Part 11 compliance (audit trail, electronic records, access control); final compliance is established within the user's own validated system. Validation documentation and operator training are part of the solution.
Frequently asked questions
Why do osmotic tablets need laser drilling?
An osmotic-pump tablet releases the drug through a small orifice in its coating. Laser drilling makes that orifice with consistent position and depth, which keeps the release profile consistent from tablet to tablet.
What output does the Olando K3-2 reach?
Up to 120,000 tablets per hour.
Which tablets can it drill?
Round and bilayer tablets of 6–20 mm diameter, with blind or through holes.
Who uses the Olando K3-2?
Shanghai Modern Pharmaceutical runs 12 units for nifedipine controlled-release tablets, and Shanghai Xinyi Pharmaceutical installed 3 units in 2023 for doxazosin mesylate controlled-release tablets.
Related guides: Laser drilling solution for osmotic tablets · Why osmotic tablets need laser drilling · Olando K3-2 system guide